India's Reliable OEM for Aluminium Die Casting Machined Parts

Software:
Advanced CAD, CAM including:
Creo, VISI CAD, UNI GRAPHICS

Infrastructure:

  • 9 Nos workstations
  • Plotters
  • Printers
  • 3D Printer

Design Processes

MAGMA Simulation Software

Comprehensive & effective optimization tool for:

  • Improving Metalcasting Quality
  • Optimizing Process Conditions
  • Setting Robust Process Parameters
  • Optimized Casting Layouts
  • Efficiently & Comprehensively Heat Treatment and Melt Metallurgy
  • Reducing Production Costs

MAGMA checks the temperature distribution in the mould during:

  • the metal injection
  • the injection speed
  • the speed of air escaping from the mould cavity when filling with the liquid alloy &
  • adherence to the specified Die Cooling requirement.

Raw Material

Spectro
Ametek Make

Rad Check meters
Nucleonix Make

To check raw material’s Chemical Composition and also to ensure there are no Radioactive particles present in the raw material.

Melting

Melting
Furntech – 600 KG tower furnace
Auto Loading & Auto Cut off when

1. Metal temperature low & High
2. Oil temperature low & High.
3. Flue gas temperature low & High.
4. Holding side metal level full.

Degassing Machine
Febtech

Spectro
Ametek
check the molten materials for possible pores by Vacuum K mould and Density index.

Pressure Die Casting

15 nos. Pressure Die Casting machines

Closing forces ranging from 250 to 1200 tons

TOSHIBA, ZITAI & Wellish Make 

Can cast 250 gm to 7.5 kg components

GE X-Ray Testing of Components

  • Diagnoses defects quickly during set up time and helps us to prevent defects, achieve desired load test levels, reduce waste and control cost.
  • The X-ray information is shared across our process engineers to give right data to right people at right time in seconds to make decisions immediately on process parameters.
  • This enables us to give NPD samples on time with zero defect.

ASTM E2422 Digital (Equal to E505)
We adhere to X-Ray imaging International Standards

Fettling, Shot Blasting

Fettling
Dynavac

Shot Blasting
Surfex (Rotary Type)
for surface treatment to clean and remove flashes from castings.

CNC Machining

HMCs & VMCs
BFW – 50 Nos.

Carry out the tasks of inserting holes, threads and grooves as per the customer drawings.
Adheres to tolerances close to 10 microns.

ZEISS CMM

Coordinate Measuring Machine
Faster and precise measurements

CMM Measurement results with high accuracy are important for quality assurance
Precise geometric dimensions measurement results in:

  • High measuring speed outputs
  • Precise, stable and highly reproducible measurement results.

Quality Assurance

QA Team  

  • World class equipment
  • Trained and Experienced QC Engineers

Universal Testing Machine - UTM

Fine Spavy
Ensures that the Tensile Strength of all our products are as per standards.

Video Profile Projector

Optomech
Our Video Profile Projector is an accurate, robust tool to measure and monitor critical profiles of components.

GOM – German made 3D Scanner

Helps in reverse engineering by scanning and measuring 3 Dimensional profile of parts which can be converted in 3D model.

Checks the quality of trial samples to ensure that they meet close to 100% accuracy of the 3D models, based on the drawings supplied by customers.

Helps to find Defects and compares original part casting with 3D Model.

Complex parts can be Inspect Easley & Generates Reports Within Short Period.

Inspection, PDI & Dispatch

Includes:

  • Bend inspection
  • Load test
  • Air gauge readings
  • Concentricity gauge, Position gauge & Visual inspection

as per AOI and FIFO with parts traceability starting from casting, machining and final inspection.